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Milwaukee Tool continues to redefine jobsite expectations with the launch of the MXF545-XC MX FUEL Electrofusion Processor (MXF545-XC) a fully cordless, battery-powered fusion solution that brings portability, digital precision, and jobsite convenience to HDPE pipe fusion work like never before. Designed to eliminate cords, generators, and setup frustration, this new addition to the MX FUEL platform is purpose-built for the waterworks, gas, and utility trades.

Cut the Cord, Keep the Power

The MX FUEL Electrofusion Processor is designed to run on Milwaukee’s latest MX FUEL REDLITHIUM FORGE XC8.0 battery, delivering all-day runtime in a unit that’s up to 40% lighter than comparable processors. That translates to easier transport, simpler setup, and zero generator maintenance, all without sacrificing performance. With the ability to reliably fuse up to 8” couplings and 12” saddles, you’re fully equipped for even large-diameter jobs.

No more dragging heavy processors, extension cords, or generators across job sites. The MXF545-XC weighs just 34 lbs (with battery) and features a top handle and balanced design for one-handed carry. It’s ready to go wherever the work takes you.

Instant Setup, Simplified Fusion

Setup is seamless with 15’ fusion leads and a wireless rechargeable barcode scanner included in the kit. You can instantly access jobsite fusion data and start work without needing external power or extra gear. The processor even supports manual barcode entry and badge scanning, ensuring compliance with ISO 12176-3 standards.

The Last Fuse Technology is another standout, preventing users from starting a fusion cycle they can’t finish by providing clear, real-time runtime updates. You’ll always know how many fusions remain before you need to swap batteries, helping reduce failed fusions and avoid wasted fittings.

Precision Data Logging and Reporting with ONE-KEY

What really sets the MXF545-XC apart is its ONE-KEY compatibility. Each fusion is automatically logged and can be wirelessly downloaded or exported via USB. This means you’re not just getting a portable processor, you’re getting a fully traceable fusion history that’s customizable and job-ready. Fusion logs can be reviewed on the tool or shared digitally, improving accountability and inspection compliance across the board.

Field-Ready and Service-Friendly

Milwaukee understands jobsite downtime is costly. That’s why the MX FUEL Electrofusion Processor is designed for fast field service, with replaceable fusion leads, tip sets (4.0mm & 4.7mm), barcode scanner, and screen protector. Need calibration? The tool is designed with a 3-year calibration cycle and a 90-day lockout warning system, giving teams ample time to stay compliant.

This isn’t just a processor. It’s a system built to maximize uptime, reduce setup complexity, and support the most demanding underground infrastructure jobs.

MXF545-XC Key Specs

The Milwaukee MXF545-XC Electrofusion Processor delivers a voltage output range of 8V to 48V and operates in temperatures from 0°F to 125°F, weighing just 34 lbs with the battery installed. It supports 4.0 mm and 4.7 mm fusion tips and offers impressive run-time with the included MX FUEL REDLITHIUM FORGE XC8.0 battery, up to 150 fusions of ¾” pipe, 40 of 2” pipe, and 2 of 8” couplings. Data logging is enabled via USB and wireless connections for seamless traceability. The unit meets key industry standards including ISO 13950, ISO 12176-2, ISO 12176-3, ISO 12176-4, and ASTM F2897.

Equipment Redefined

The MX FUEL system is built for tradespeople who expect gas-tool performance without the emissions, noise, or hassle. From concrete breakers to pipe threaders and now electrofusion processors, MX FUEL is reshaping what battery-powered light equipment can be. The MXF545-XC is a perfect example of that evolution, bringing the same level of performance and control but ditching the generator, cords, and weight.

If you’re looking to modernize your fusion setup with speed, traceability, and portability, this is the tool to watch. Don’t hesitate to reach out at cs@ohiopowertool.com or 614-481-2111 with any questions, comments, or concerns, and be sure to follow us on all your favorite social media channels to stay in the know on all the latest announcements, deals, news, and more!