Milwaukee continues to push the boundaries of innovation with its relentless march toward eliminating the need for air-powered tools. At this year’s Milwaukee Annual Pipeline event, they unveiled their latest advancement: the M12 FUEL 6” Orbital Sander.

The M12 FUEL 6” Orbital Sanders comes in two models tailored for specific applications: the 3/32” (2584-20) for paint technicians and the 3/16” (2585-20) for body technicians. But which one is right for you? Let’s break it down.

The new M12 FUEL 6” Orbital Sanders come with a variable speed trigger offering a range of 3,200 to 12,000 RPM. Whether you’re sanding delicate, curved panels or removing paint with precision, this range allows you to get the job done efficiently without interruptions. Both models also feature an innovative, tool-free backing pad change system, making it simple to swap pads without damaging the tool.

So, which one should you choose? Here’s a closer look at the key differences:

3/32” Orbital Sander (2584-20)

3/32” Orbital Sander (2584-20): Perfect for paint technicians, this model is designed to sand clear coats from vehicles, leaving a smooth, paint-ready finish.

3/16” Orbital Sander (2585-20)

3/16” Orbital Sander (2585-20): Built for body technicians, this model provides the power needed to shape body filler and contour panels with precision.

What really sets Milwaukee’s M12 FUEL 6” Orbital Sanders apart from traditional pneumatic tools is their cordless design. Not only do they free you from the tethers of an air hose and compressor, but they also offer a quieter, smoother, and more comfortable user experience. Traditional pneumatic tools are often loud and produce a lot of vibration, which can lead to fatigue over time. Milwaukee’s new sanders are engineered to provide reduced vibration, making them easier on your hands and extending battery life with built-in isolation features.

Pair either sander with the M12 High Output CP 2.5 Battery, and you’ll be able to sand up to 5 doors per charge with the 3/32” model and 3 doors with the 3/16” model. The sander’s battery isolation feature further helps protect your batteries from tool vibrations, extending their lifespan.

One of the most frustrating aspects of using traditional sanders is the hassle of changing sanding pads. Milwaukee has addressed this with its tool-free backing pad change system, allowing for fast and safe pad swaps. For the 3/32” model, Milwaukee recommends using soft pads, while the 3/16” model works best with firm pads. Replacement pads are available in both Pressure-Sensitive Adhesive (PSA) or Hook and Loop styles, giving you even more flexibility in how you use the tool.

Both models are priced at $299 for the bare tool, with each model coming equipped with essential accessories. The 3/32” sander includes a 6” Soft PSA Backing Pad, a 6” Soft Hook and Loop Backing Pad, a vacuum adapter, and a hex key. Meanwhile, the 3/16” sander comes with similar accessories but includes firm backing pads instead.

For those looking for a complete kit—the 3/32” (2584-22CX) and the 3/16” (2585-22CX)—in full kits are priced at $449. The kits include all of the bare tool accessories, plus an M12 High Output CP 2.5 Battery, a High Output XC5.0 Battery, and an M12 Charger.

Both of these sanders are available for pre-sale right now at Ohio Power Tool so secure yours today! Don’t hesitate to reach out at cs@ohiopowertool.com or 614-481-2111 with any questions, comments, or concerns, and be sure to follow us on all your favorite social media channels to stay in the know on all the latest announcements, deals, news, and more!