Today, we’ll be diving into DeWalt’s Abrasives, breaking down the tiers, decoding the colors and part numbers, and exploring the specific applications each type is designed for. Whether you’re cutting, grinding, or deburring, DeWalt’s lineup of abrasives has options tailored for every task and tool, from angle grinders to chop saws. Let’s unpack how to choose the right abrasive for your needs and how to interpret the specs on each wheel.
How to Decode DeWalt Abrasive Labels
DeWalt’s abrasive labels provide critical information to help you select the right wheel. Here’s what you’ll see:
- Wheel Diameter, Thickness, and Arbor Size: Displayed near the top.
- Wheel Type: Either Type 1 (flat cutting wheel for full-length cuts) or Type 27 (angled/flush cutting with better visibility).
- Application Type & Color Code: Using the ANSI Standard Marking System:
Side Note: ANSI standards are voluntary, meaning low-cost abrasive options may not comply. Consider this the next time you save a nickel on an abrasive spinning at 13,000 RPM near sensitive areas.
DeWalt Abrasive Series Breakdown
General Purpose Cutting Wheels
Ideal for everyday tasks, these entry-level wheels combine efficiency and durability. Featuring aluminum oxide grains and a thin design, they deliver clean cuts with minimal burrs. Reinforced with two fiberglass sheets, they last up to 2.5 times longer than other entry-level options.
- Best For: Cutting angle iron, structural steel, pipes, rebar, masonry, stainless steel, cast iron, and ductile iron.
- Sizes & Prices:
| Sku # | Product Name | Product Price |
| DWA8051 | DeWalt 4-1/2″ x .045″ x 7/8″ Cut-Off Wheel General Purpose Metal | $1.09 |
| DW4542 | DeWalt 4-1/2″ x 1/4″ x 5/8″-11 Grinding Wheel Metal General Purpose | $3.19 |
- Flap Disc Sizes & Prices:
| Sku # | Product Name | Product Price |
| DWA8206 | DeWalt 4-1/2″ X 7/8″ Flap Disc Zirconia T27 40 Grit | $3.79 |
| DWA8206H | DeWalt 4-1/2″ x 5/8-11″ Flap Disc T29 Zirconia 40 Grit | $4.79 |
| DWA8208H | DeWalt 4-1/2″ X 5/8-11″ Flap Disc Zirconia T29 80 Grit | $4.79 |
HP Series
Step up to the HP Series for faster, more aggressive cuts. Built with heavy-duty aluminum oxide grains and a proprietary mix, these wheels offer extended life and superior performance.
- Best For: Angle iron, structural steel, various pipe sizes, rebar, and thick plates. Stainless steel, aluminum, and masonry-specific options are available.
- Sizes & Prices:
| Sku # | Product Name | Product Price |
| DWA8726F | DeWalt 4″ x 0,45″ x 5/8″ Metal and Stainless Cutting | $1.49 |
- Flap Disc Sizes & Prices:
| Sku # | Product Name | Product Price |
| DWA8357HTR | DeWalt MAXTRIM 4-1/2″ x 5/8″-11 Flap Disc T27 Trimmable Backer 60 Grit | $5.09 |
ELITE Series
Designed for high-intensity applications, the ELITE Series offers unmatched durability and performance. Made with heat-treated, densely packed crystalline grains, these wheels deliver smooth, powerful cuts and last up to 2.5 times longer than competitors.
- Best For: Tough materials like rebar, heavy-wall pipes, stainless steel, and high nickel alloys.
- Sizes & Prices:
| Sku # | Product Name | Product Price |
| DWA8951F | DeWalt ELITE 4-1/2″ x .045″ x 7/8″ Cut-Off Blade Ceramic Stainless & Metal Cutting | $1.49 |
| DWA8909FH | DeWalt ELITE 4-1/2″ X 1/4″ X 5/8-11 Ceramic Grinding Wheel | $7.19 |
| DWA8953F | DeWalt ELITE 6″ x .045″ x 7/8″ Cut-Off Wheel Ceramic For Stainless & Metal | $1.99 |
| DWA8927FH | DeWalt ELITE 7″ x 1/4″ x 5/8″-11 Grinding Wheels | $11.59 |
| DWA8933FH | DeWalt ELITE SERIES Grinding Wheels 9″ x 1/4″ x 5/8″-11″ Xp Ceramic | $14.49 |
How to Choose the Right Abrasive
If your tasks vary, General Purpose wheels are a versatile choice. For repetitive or demanding work, the HP or ELITE Series can offer long-term cost savings with fewer wheel changes and faster performance.
Pro Tip: DeWalt’s team of abrasive specialists can visit your job site to run real-world tests comparing their abrasives with competitors. It’s a unique, hands-on approach that ensures you’re getting the best value for your needs.
Why DeWalt Abrasives?
DeWalt’s abrasives aren’t just tools; they’re solutions designed to optimize efficiency, safety, and cost-effectiveness. Whether you’re tackling general cutting or heavy-duty tasks, DeWalt has an abrasive for every need.
You can find these abrasives and more at Ohio Power Tool—your one-stop shop for high-performance tools and accessories. Don’t hesitate to reach out at cs@ohiopowertool.com or 614-481-2111. Be sure to follow us on your favorite social media channels to stay updated on the latest news, deals, and announcements!
